Sydney's Specialist Gym Equipment Service Team
Professional Gym Equipment Installation & Servicing — Sydney
Factory-trained assembly, preventative maintenance, and commercial fit-outs. The gold standard in fitness logistics — exclusively for 24/7 Gym Equipment customers.
⚠️ Important: Our installation and servicing is exclusively available for equipment purchased from 24/7 Gym Equipment. We do not install or service equipment from other retailers.
🔧Factory-trained technicians
📍All Sydney suburbs covered
🗑️Full rubbish & packaging removal
✅Safety-checked & load tested
🏢Home & commercial specialists
1. Gym Equipment Installation & Assembly Services
Installing commercial-grade fitness equipment is not a standard handyman job. Modern biomechanical equipment involves complex cabling, precise tensioning, and heavy structural steel loads. At 24/7 Gym Equipment, our installation is performed by trusted third-party technician partners with factory-specific knowledge of every machine we sell — from power racks to functional trainers to Smith machines.
The White Glove Assembly Process
We don't drop boxes and leave. Our end-to-end installation process ensures your home or facility is ready for training from day one — safely and correctly.
Step 1
Site Inspection & Staging
Before unboxing, we assess your flooring substrate — concrete vs. timber — to determine stability requirements. Components are staged to minimise disruption to your home or business.
Step 2
Structural Assembly
Mainframes are assembled using torque wrenches to exact manufacturer specifications — critical for power racks and Smith machines to prevent structural sway and bolt shear stress.
Step 3
Cable Routing & Tensioning
For functional trainers and multi-station cable machines, pulleys are aligned and cables pre-stretched and tensioned to ensure smooth 1:1 or 2:1 lifting ratios without cable drag.
Step 4
Safety Audit & Handover
We stress-test the equipment under maximum loads, perform a full safety audit, remove all packaging, and provide a full user demonstration on adjustments, safeties, and weight stacks.
Equipment-Specific Installation Expertise
Every piece of gym equipment has its own assembly requirements, tolerances, and failure points. Our technicians are trained on every product category we sell — here is exactly what's involved for each.
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Our most complex installation. All-in-one trainers and Smith machines combine a structural steel frame, Smith machine guide rods, dual weight stacks, and a multi-pulley cable system — all of which must be assembled and calibrated simultaneously to exact tolerances.
- Smith machine guide rods checked for vertical plumb and smooth travel
- Dual weight stack cables routed and pre-stretched to eliminate cable drag
- Pulley ratio verified (1:1 or 2:1 depending on model)
- All M10/M12 frame bolts torque-spec tightened
- Full load stress test at maximum rated capacity before handover
⏱ Typical labour: 5–8+ hours
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Power racks and squat racks are the structural centrepiece of any strength gym. Incorrect assembly — particularly undertightened frame bolts or misaligned J-hooks — creates rack sway and serious injury risk under heavy loads. Our technicians use torque wrenches to manufacturer spec on every bolt.
- All upright columns plumb-checked and squared before tightening
- J-hooks, safety spotters, and pull-up bar attachments fitted and tested
- Concrete anchoring available — Dynabolt or Chemset depending on slab
- Recommended for commercial gyms (OH&S requirement) and dynamic movements
- Cable attachment upgrades fitted if included with purchase
⏱ Typical labour: 2–4 hours
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Weight benches are deceptively complex. Adjustable benches have multiple pivot points, pop-pin mechanisms, and seat angle locks that must be correctly assembled and lubricated to ensure smooth, safe adjustment under load. A poorly assembled bench can collapse during a heavy press.
- All pivot bolts tightened to spec — not just hand-tight
- Pop-pin and seat angle lock mechanisms greased and tested at all positions
- Leg rubber feet checked for floor contact and stability
- Upholstery inspected for correct seating and alignment
- Preacher curl attachments fitted and angle-checked if applicable
⏱ Typical labour: 30 min – 1.5 hours
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Olympic barbells require correct sleeve-to-shaft bearing setup to ensure smooth spin — critical for Olympic lifting, powerlifting, and barbell cycling. As part of your installation package, our team inspects, sets up, and stores your barbell correctly on your rack or barbell holder.
- Sleeve spin and bearing function inspected on delivery
- Barbell correctly seated on J-hooks at the right height for your training
- Collar check — spring collars and lock jaw collars tested for grip
- Barbell storage positioning on rack or barbell holder fitted if applicable
⏱ Typical labour: Included with rack or holder installation
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Hex dumbbell sets and their storage racks are heavy and awkward to handle safely. A full commercial dumbbell set from 5kg to 50kg weighs over 800kg — professional staging and placement by our team prevents injury during setup and ensures the rack is correctly levelled and stable on your gym floor.
- Dumbbell rack assembled and levelled on your gym flooring
- Dumbbells staged in weight order from lightest to heaviest
- Rack rubber feet and floor contact checked for zero rocking
- Adjustable dumbbell mechanisms inspected and demonstrated if applicable
- Rack positioning optimised for your room layout and traffic flow
⏱ Typical labour: 1–2 hours (full commercial set)
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Kettlebell sets are included in our installation packages when purchased alongside storage racks or as part of a full gym fit-out. Our team stages and positions kettlebell sets correctly — weight order, floor protection, and storage rack stability all checked.
- Kettlebell storage rack assembled and levelled
- Kettlebells placed in ascending weight order
- Rubber floor mats positioned beneath storage area to protect flooring
⏱ Typical labour: Included with storage rack installation
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Olympic weight plate sets are exceptionally heavy in volume — a 260kg plate set requires careful staging to prevent floor damage and back injuries during setup. Our team loads plates onto your weight plate storage tree or rack in correct order and ensures plate holders and pegs are secure.
- Plate storage tree or rack assembled and levelled
- Plates loaded in correct order — heaviest closest to the floor
- Peg and storage arm security checked before handover
- Floor protection mats positioned beneath plate storage where applicable
⏱ Typical labour: Included with storage installation
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Wall-mounted storage rigs, freestanding rig systems, barbell holders, and dumbbell/plate storage racks all require proper assembly and in many cases concrete or stud wall anchoring to be safe under load. Our team handles full rig assembly, attachment fitting, and wall anchoring where required.
- Wall-mounted rigs anchored to studs or masonry — not just plasterboard
- Freestanding rig frames squared, levelled, and bolt-torque verified
- All rack attachments — pull-up bars, landmine posts, band pegs — fitted and tested
- Barbell, dumbbell, and plate holders installed and load-checked
⏱ Typical labour: 1–3 hours depending on size
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Resistance bands, ab wheels, slam balls, core trainers, and other functional training accessories are set up, tested, and demonstrated as part of a full gym installation package. Our team ensures accessories are stored correctly and that any floor anchor points or wall-mounted attachments are safely secured.
- Resistance band anchor points and wall mounts installed where required
- Ab wheels and core trainers inspected and demonstrated
- Slam ball and med ball storage organised and positioned
- All accessories inventoried and confirmed against your order
⏱ Typical labour: Included in full gym fit-out packages
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Professional installation of rubber gym tiles, EPDM rubber flooring, roll rubber, and interlocking jigsaw mats — with precision cutting to your room dimensions, subfloor inspection, bevelled edge finishing, and acoustic underlay for upstairs or strata gym spaces.
- Subfloor inspection — concrete, timber, or existing tile substrate
- Precision cutting to exact room dimensions and around obstacles
- Acoustic underlay installation for upstairs and strata gyms
- Bevelled rubber edge strips fitted on all exposed perimeter edges
- All packaging removed from your property after installation
⏱ See full flooring installation guide →
💡 Booking a full gym fit-out? When multiple product categories are installed in a single visit, our technicians work through each in a logical order — flooring first, then racks and rigs, then cable machines, then benches, then storage. This minimises disruption and ensures each piece is installed on the correct surface. Call 1300 247 888 to discuss your full fit-out.
2. Rubber Gym Flooring & Gym Mat Installation Sydney
Professional gym flooring installation is one of the most overlooked parts of setting up a training space — and one of the most important. Incorrectly laid rubber gym tiles shift underfoot, create trip hazards, and allow moisture to collect beneath the surface. Our team installs gym flooring correctly the first time, with clean cuts, tight joins, and a surface that stays put under heavy equipment loads.
This service is available exclusively for rubber gym flooring and gym mats purchased from 24/7 Gym Equipment, including our full range of rubber gym mats and flooring, EPDM rubber flooring, and interlocking jigsaw mats.
Flooring Types We Install
Type 1
Rubber Gym Tiles & Roll Rubber
High-density 1m × 1m rubber gym tiles and roll rubber flooring for home gyms, garage gyms, and commercial facilities. Professionally cut to fit your exact room dimensions with tight, flush joins.
Type 2
EPDM Rubber Flooring
Coloured EPDM rubber flooring for CrossFit boxes, PT studios, and commercial weight rooms. Precision cutting and seamless installation for a professional finish that handles heavy dropping loads.
Type 3
Interlocking Jigsaw Mats
Interlocking EVA foam and rubber jigsaw mats for martial arts areas, stretching zones, and cardio sections. Installed flat with all border pieces correctly trimmed and fitted.
Type 4
Commercial & Strata Gym Flooring
Full-room commercial rubber flooring installation for PT studios, hotel gyms, corporate wellness centres, and strata building common area gyms. Acoustic underlay installation available to meet Body Corporate noise requirements.
Why Professional Gym Flooring Installation Matters
- Correct subfloor preparation: We inspect the substrate — concrete slab, timber, or existing tiles — to ensure it is clean, level, and dry before laying. Skipping this step causes tiles to shift and edges to lift.
- Precision cutting: Rubber gym tiles must be cut cleanly around walls, door frames, drain covers, and equipment bases. Poorly cut joins trap dust, moisture, and bacteria.
- Load distribution: We position heavier-gauge tiles (20mm+) beneath power racks, deadlift platforms, and cable machines where floor impact is highest.
- Acoustic underlay: For apartment gyms, strata gyms, and upstairs home gyms in Sydney, we install acoustic impact underlay beneath rubber flooring to reduce transmitted noise — critical for compliance with NSW body corporate bylaws.
- Edge finishing: All exposed edges are fitted with bevelled rubber edge strips for a safe, professional, trip-hazard-free finish.
Gym Flooring Installation — What's Included
- Subfloor Inspection: We check that the substrate is clean, level, and suitable before laying begins.
- Precision Cutting: All tiles and rolls cut to your room's exact measurements — including cutouts for pillars, drain covers, and equipment bases.
- Full Room Layout: Tiles and mats positioned correctly with joins staggered for maximum stability and load distribution.
- Edge Strip Fitting: Bevelled rubber edge strips installed on all exposed perimeter edges.
- Acoustic Underlay (if applicable): Fitted beneath flooring in upstairs rooms or strata buildings to reduce impact noise transmission.
- Packaging Removal: All plastic wrapping, cardboard rolls, and packaging removed from your property.
📋 Flooring Installation Requirements
- Clear the Floor Completely: The entire room must be empty — no furniture, equipment, or stored items — before our team arrives.
- Dry Subfloor: Concrete slabs must be fully cured and dry. Damp concrete causes rubber tiles to develop mould on the underside. If you are in a new build, allow at least 28 days after pour before flooring installation.
- Room Measurements: Provide accurate room dimensions when booking. We use these to cut tiles to size before arrival where possible, reducing on-site time and waste.
- Access: Ground-floor access is included in standard pricing. Upstairs or strata gym flooring requires a custom quote — call us before ordering.
⚠️ Gym flooring installation is available exclusively for rubber gym mats and flooring purchased from 24/7 Gym Equipment. We do not lay or install flooring purchased from other suppliers.
3. Installation Pricing & Requirements
Our installation pricing is transparent and based on the number of units, complexity, and access conditions. All pricing is exclusive to equipment purchased directly from 24/7 Gym Equipment.
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First Unit
$500
Assembly and installation of the first piece of equipment — including a bench — at your Sydney home or facility. Standard ground-floor access required.
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Each Additional Unit
$300
A flat rate of $300 applies to each additional rack or piece of equipment. We calculate and adjust the final total based on your confirmed order.
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Commercial & Special Access
POA
Multi-room fit-outs, upstairs, basement, strata buildings, or specialist rigging require a bespoke quote. Call us before ordering.
📋 Installation Requirements — Please Read Before Booking
The standard rates above apply under the following conditions. Failure to meet these requirements on the day may result in delays or additional charges:
- Ground Floor Access Required: The base rate applies to garages or ground-floor rooms with clear, direct access for our team and the equipment.
- Clear the Space Completely: The installation area must be 100% clear of furniture, vehicles, and obstacles before our team arrives. If the area is not clear on arrival, additional labour charges may apply.
- Power Available: A standard 240V power outlet must be accessible near the installation area for cardio equipment and any power tools required.
- Special Access = Custom Quote: If your gym space is upstairs, in a basement, requires a goods lift, or has tight doorways or narrow corridors — contact us before ordering for a tailored quote.
✅ What's Included in Every Installation
- Delivery to Your Sydney Property: Direct delivery included as part of the service package.
- Professional Assembly: Performed by trusted third-party technician partners — 3 to 8+ hours of labour depending on the equipment model.
- Cable, Pulley & Smith Machine Alignment: All cables and pulleys correctly tensioned; Smith machine guide rods checked for perfect vertical travel.
- Safety Stress Test: Equipment is loaded to maximum rated capacity before handover to confirm structural integrity.
- User Demonstration: Our team walks you through adjustments, safety catches, cable attachments, and weight stack operation.
- Full Packaging Removal: All cardboard, foam, and packaging materials are removed from your property — your space is clean and ready to train.
⚠️ This installation service is exclusively for equipment purchased directly from 24/7 Gym Equipment. We do not install, service, or assemble third-party products under any circumstances — including equipment purchased on eBay, Amazon, or from other retailers.
Ready to Book Your Installation?
Our team is available Monday to Friday, 9am–5pm. Call us or send a WhatsApp message with your order number and suburb and we'll arrange everything.
4. Preventative Maintenance & Repairs
Gym equipment is a mechanical asset. Like a car, it requires regular professional servicing to perform safely and maintain its warranty. Neglecting maintenance leads to cable snaps, seized bearings, premature belt wear, and in the worst cases, voided warranties and serious injury risk.
Recommended Service Frequency
- Home Gyms: Annual service — every 12 months — to inspect cables, lubricate guide rods, tighten bolts, and check structural integrity.
- Commercial Gyms & PT Studios: Every 3–6 months depending on usage volume, to satisfy liability insurance requirements and keep equipment in commercial-safe condition.
The 24/7 Multi-Point Service Checklist
During every service call, our technicians perform the following checks:
🛢️ Lubrication & Smoothness
- Guide Rods: Cleaned of old grease and dust, re-lubricated with 100% silicone lubricant — never petroleum-based grease, which attracts abrasive grit.
- Linear Bearings: Ball-bearing integrity checked for smooth travel on Smith machines.
- Seat Pop-Pins: Greased to ensure easy, safe height adjustment.
🔗 Cable & Belt Integrity
- Visual Inspection: Nylon cable coating checked for stripping — exposed steel wire damages pulleys and is a snap risk.
- Termination Points: Crimps and carabiners inspected for metal fatigue.
- Treadmill Belts: Running belt tensioned and centre-aligned to prevent slipping.
🏗️ Structural Safety
- Bolt Tightening: All M10/M12 frame bolts retightened — vibration from use loosens bolts over time, creating instability.
- Levelling Feet: Floor stability checked to ensure zero rocking during use.
- Anchoring Inspection: For bolted-down racks, Dynabolt and Chemset anchor integrity verified.
5. Commercial & Corporate Gym Logistics
For our Sydney B2B clients — PT studios, strata gyms, corporate wellness centres, physio clinics, and large commercial facilities — downtime is lost revenue. We offer tailored installation and maintenance contracts designed around your business schedule.
Who We Work With
- Personal Training studios and boutique fitness facilities
- Corporate wellness centres and office gyms
- Hotel and accommodation gym fit-outs
- Schools, universities, and sporting clubs
- Physiotherapy and allied health clinics
- Large-scale CrossFit box and commercial gym fit-outs
- Strata building common area gyms
Strata & Apartment Building Specialists
Installing equipment in high-density buildings in the Sydney CBD, Chatswood, Parramatta, or North Sydney requires specific logistics that a standard delivery cannot handle. We manage:
- Noise Management: Acoustic underlay and rubber flooring installation to meet Body Corporate bylaw requirements on impact noise.
- Access Coordination: We liaise directly with building managers to book loading docks and service lifts, ensuring delivery doesn't disrupt residents or business operations.
- Liability Compliance: Our installation meets Australian Standards, reducing liability exposure for building owners and strata managers.
- After-Hours Installation: Available on request for buildings requiring off-peak access windows.
Get a Commercial Fit-Out Quote →
6. Safety: Anchoring & Floor Loading
One of the most common questions we receive is: "Do I need to bolt my rack to the floor?"
Concrete Anchoring Services
For power racks, rigs, and half racks, bolting to the floor provides maximum stability. While many of our heavy-duty racks are engineered to be stable as freestanding units, we strongly recommend anchoring in these situations:
- Commercial environments — concrete anchoring is an OH&S requirement in most commercial gym settings in NSW.
- Dynamic movements — kipping pull-ups, TRX, and band-loaded exercises create lateral forces that freestanding racks are not designed to resist indefinitely.
- Uneven or sloped garage floors — common in older Sydney homes, particularly in the Hills District and Sutherland Shire.
Our team uses Dynabolts or Chemset chemical anchors depending on your concrete slab quality and thickness, ensuring a permanent, compliant hold to Australian Standards.
Relocation Service
Moving house in Sydney? For equipment originally purchased from 24/7 Gym Equipment, we offer a full Relocation Service — disassemble, transport, and re-assemble your gym at your new address. Racks, cable machines, and cardio equipment are moved without damage to frames, cables, or pulleys. Call 1300 247 888 for a relocation quote.
7. Sydney Service Areas
We are based in Milperra and service the entire Greater Sydney metropolitan area. Our knowledge of local building types, access conditions, and traffic means we prepare specifically for each job location.
Eastern Suburbs & CBD
Bondi, Coogee, Surry Hills, Paddington, Woolloomooloo
Specialists in tight-access terrace deliveries, apartment lift installs, and inner-city strata gym fit-outs.
Western Sydney
Parramatta, Penrith, Blacktown, Wetherill Park, Liverpool
Large-scale garage gym fit-outs, industrial warehouse gyms, and commercial facility installations.
Hills District & North West
Castle Hill, Kellyville, Rouse Hill, Box Hill, Baulkham Hills
New build installations, triple garage conversions, and acreage property gym setups.
Sutherland Shire & South
Cronulla, Miranda, Menai, Engadine, Caringbah
Coastal maintenance including rust-prevention treatments, and family home gym setups.
Northern Beaches & North Shore
Manly, Mosman, Chatswood, Hornsby, Dee Why
High-end home studio fit-outs and difficult access installations including steep driveways.
Inner West & South West
Leichhardt, Newtown, Marrickville, Campbelltown, Fairfield
Warehouse gym conversions, terrace property installs, and semi-commercial facility setups.
8. Frequently Asked Questions — Gym Equipment Installation Sydney
How much does gym equipment installation cost in Sydney?
Our installation pricing is structured as follows:
- First unit: $500 flat rate — covers one piece of equipment including a bench, standard ground-floor residential access.
- Each additional unit: $300 flat rate per piece.
- Commercial, multi-room, or special access: Price on application — call 1300 247 888 for a bespoke quote.
Costs also vary based on complexity, travel time from our Milperra depot, and access conditions (ground floor vs. upstairs, basement, or tight corridors). Please contact us before ordering if your access is not straightforward.
Do you install gym equipment bought from other retailers?
No. Our installation and servicing is exclusively for equipment purchased directly from 24/7 Gym Equipment. Our technicians carry the specific spare parts, schematics, and tools for the machines we sell. We cannot guarantee the safety, tolerances, or warranty compliance of third-party equipment — including products from eBay, Amazon, Kmart, or other gym equipment retailers.
What does your installation service include?
Every installation by 24/7 Gym Equipment includes:
- Delivery to your Sydney property
- Site inspection and component staging
- Full structural assembly to manufacturer torque specifications
- Cable routing, pulley alignment, and tensioning
- Smith machine guide rod alignment and travel check
- Safety stress test at maximum rated load
- User demonstration of all adjustments and safety catches
- Removal of all cardboard, foam, and packaging materials
Labour time is typically 3–8+ hours depending on the equipment model.
How often should I service my gym equipment?
We recommend the following service intervals:
- Home gyms: Every 12 months — cable inspection, lubrication, bolt tightening, belt tensioning.
- Commercial gyms and PT studios: Every 3–6 months, depending on usage volume and your liability insurance requirements.
Regular servicing prevents cable snaps, seized bearings, and premature belt wear, and keeps your equipment warranty valid.
Do I need to bolt my power rack to the floor?
While many of our heavy-duty racks can be used as freestanding units, we strongly recommend concrete anchoring for:
- Commercial environments — it is an OH&S requirement in most NSW commercial gym settings.
- Dynamic movements such as kipping pull-ups, band work, or TRX.
- Uneven or sloped garage floors.
We use Dynabolts or Chemset chemical anchors depending on your concrete slab. Call us to add anchoring to your installation booking.
Can you move and reinstall my gym equipment if I move house?
Yes — for equipment originally purchased from 24/7 Gym Equipment. Our Relocation Service covers disassembly, safe transport, and re-assembly at your new Sydney address. Racks, cable machines, and cardio equipment are handled to prevent damage to frames, cables, and pulleys. Call 1300 247 888 for a relocation quote.
Do you remove packaging after installation?
Yes — full packaging removal is included as standard in every installation. All cardboard, foam inserts, plastic wrapping, and pallet materials are removed from your property and disposed of by our team. Gym equipment packaging is bulky and would otherwise fill multiple residential bins — we take care of it so you don't have to.
Do you install rubber gym flooring and gym mats in Sydney?
Yes. 24/7 Gym Equipment offers professional rubber gym flooring and gym mat installation in Sydney for home gyms, garage gyms, commercial gyms, PT studios, and strata building gym rooms. We install rubber gym tiles, EPDM rubber flooring, roll rubber, and interlocking jigsaw mats purchased from our store. The service includes subfloor inspection, precision cutting to room dimensions, full layout, bevelled edge strip fitting, and packaging removal. Acoustic underlay installation is available for upstairs rooms and strata gyms. Flooring installation is exclusively for products purchased from 24/7 Gym Equipment.
How much does gym flooring installation cost in Sydney?
Gym flooring installation pricing depends on the room size, flooring type, and access conditions. Call us on 1300 247 888 with your room dimensions and flooring type for a bespoke quote. Standard ground-floor residential installation is priced separately from our equipment installation rates. Upstairs, strata, or commercial flooring installs require a custom quote before ordering.
Do you install gym flooring bought from other suppliers?
No. Our gym flooring installation service is exclusively available for rubber mats and flooring purchased directly from 24/7 Gym Equipment. We do not install flooring purchased from other retailers, suppliers, or marketplaces.
Do you offer acoustic underlay installation for gym flooring in Sydney?
Yes. For upstairs home gyms, apartment gyms, and strata building common area gyms in Sydney, we install acoustic impact underlay beneath rubber gym flooring to reduce transmitted impact noise. This is particularly important for compliance with NSW Body Corporate bylaws and for maintaining good relations with neighbours or residents below. Let us know when booking if acoustic underlay is required and we will include it in your installation quote.
Do you offer installation in all Sydney suburbs?
Yes. We service the entire Greater Sydney metropolitan area from our Milperra depot, including the Eastern Suburbs, Sydney CBD, Western Sydney, Hills District, Sutherland Shire, Northern Beaches, North Shore, Inner West, South West Sydney, and surrounding areas. Call 1300 247 888 to confirm availability for your suburb.
Book Your Expert Installation Today
Ensure your investment is assembled correctly, safely, and ready to train on day one — by the people who know it best.
Service Hours: Monday – Friday, 9:00am – 5:00pm AEST | Sales: sales@247gymequipment.com.au
Installation exclusively available for equipment purchased from 24/7 Gym Equipment. Third-party equipment is not serviced or installed.
